2016 Sweepstakes : Building a Micro quad

Started by Dipanjan, October 15, 2016, 02:55:41 PM

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Dipanjan

Hello everyone,   :hatsoff:

I have built a micro quad. My primary intention was to make the quad flyable indoors. While searching for the frames, I found that the frames available online are mostly heavier than 40g, since the primary intention was to keep the weight minimum, hence I made the frame myself.
I used carbon fiber rods for the frame, and used Avionic 3500kv motors. These motors are primarily made for small planes (They come with prop savers, one can not fix a prop adapter on these). But since I didn't have a lot of options for a cheap micro motor, I went for these.
Here are the materials of the frame, I have fixed four carbon fiber rods by araldite, and used zip ties to strengthen them. Previously, I made a similar model without using zipties, but this time those tiny ties have made the frame rock solid.

Note: I used Bengali Newspaper, it shouldn't be a problem, and many people from West Bengal visit this forum regularly.

Dipanjan

#1
One thing to mention here (Can't resist myself marvel at micro motors) I also bought DYS 4000kv motors sometimes back. Oh Man, you'll be amazed by the size of this one. I have taken some pictures. the DYS motors are only 5g compared to the 10g Avionics. Look at the size.  But the DYS motors get quite warm, I don't know if that is a problem with such a high kv motor.

I am using the SimonK 12A ESC's with avionic 3500kv motors for the quad.

Dipanjan

#2
OK, then I soldered all the motors and ESC's together. I reversed two wires of two motor-esc combination. I didn't use any PDB, I soldered all the ESC wires together to a JST connector to connect to my battery.

Dipanjan

Fixing the motor and electronics to the frame. The props were set only for reference of the size..

Dipanjan

testing the motor orientation...

Dipanjan

I made the baseplate using a small PCB, and used some rubber vibration isolators I got from DVD drives to fix the Flight controller onto the baseplate using hot glue. :giggle:

Dipanjan

fixed the FC and the RCB 6i receiver to the base plate. I have a small Rz4 receiver, but am saving that for a small micro (perhaps) plane that I am going to build. I thought of making the quad FPV supported, so tried to fix small Tx and camera on it too. But I think I will first sharpen my skills :'( without the FPV. then I might make another frame suitable for that.

Dipanjan

*I think I just had broken the site by trying to embed a video  :o*

Dipanjan

Well, the video is taken without the fpv gear on it. I must say the motors are fine, as they come down only a little warm. But I had problems with the prop savers. Using the normal prop saver bands, the props were flyign ayaw and there was also heavy vibration. But I have used regular rubber bands to tighten the props to the motors, and since then, no problem. I have used Turnigy 1000mAh 3S battery. With a 2S, it becomes quite underpowered. 3S is the most suitable battery for this.



Dipanjan

What I have learnt is that you can not make a true indoor quad without prop guards. :P

a3ruz

It's all about beging in air
CT6B | HK Bixler | APM | S550 | Tarot XYZ M | Turnigy 9x | Naza M V2 | Phantom 2 | Phantom 4 | Taranis X9D+ | F450 | ZMR250 | Naze | Omnibus | Martian II | Airypix | Airytek | Drone Racers Kerala

PRANAVK09


Dipanjan


kn8alpha

Hey! Nice build man. Will you be putting the action cam on the quad

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Dipanjan

I am not going to put an Action Camera on the quadcopter. I will put a light weight FPV camera on the quad, right now preparing for that.
:D

taitil