RC India

RC Models => Electric Planes => Topic started by: maahinberi on June 21, 2015, 10:18:04 PM

Title: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 21, 2015, 10:18:04 PM
I've been wanting to improve my flying skills and needed an aerobatic model.
Decided to build an Edge 540T using Coroplast (means I can bash it around, without worrying about crashing  :giggle:)

Proposed Specs:
Wingspan        :  42 inches
Length            :  42 inches
Expected AUW :  1000-1100g

Motor              :  Turnigy SK3 3536 1050kv with a 11x5.5 or a 12x6 prop
ESC                 :  Turnigy Plush 40A
Battery            :  2200mah 3-cell 20C Lipo


Here Goes.


(http://i1259.photobucket.com/albums/ii555/maahin_beri/001_zpsudpr9vj0.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/002_zpsupduwdmq.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/003_zpsthihpsfu.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/004_zpsogpc9tvj.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/005_zps8biv5fuk.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/006_zpsopzlvhby.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 21, 2015, 10:18:44 PM
Wing Cut out.

I am using 3mm coro to make the Wing.


(http://i1259.photobucket.com/albums/ii555/maahin_beri/007_zpskhxrpfzf.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 21, 2015, 10:19:07 PM
Ailerons Cut out.

Ailerons made using doubled 3mm coro.


(http://i1259.photobucket.com/albums/ii555/maahin_beri/008_zpstq2ydk4j.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: sanjayrai55 on June 22, 2015, 05:54:04 AM
Nice, Maahin. Good luck  :thumbsup:
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: girishsarwal on June 22, 2015, 02:28:21 PM
I am really looking forward to this build. Then I will swipe it off you and you can build another one.. ;) ...Great work
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: teamnamibia on June 22, 2015, 03:12:21 PM
Subscribed all the way here from Namibia. please update as much as possible. :-)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 11:09:47 AM
(http://i1259.photobucket.com/albums/ii555/maahin_beri/009_zpslsjox7sp.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/010_zpsn58mtxwz.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 11:11:32 AM
I felt the Ailerons were very stiff and not wanting to overload the servo, I cut a few slots in the hinges.


(http://i1259.photobucket.com/albums/ii555/maahin_beri/011_zpszqidkgfb.jpg)


Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 11:12:20 AM
Vertical Stab/Rudder
Made using doubled 3mm Coro

(http://i1259.photobucket.com/albums/ii555/maahin_beri/012_zpsefxdbjih.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 11:13:43 AM
Horizontal Stab/Elevator
Again, made using doubled 3mm coro

(http://i1259.photobucket.com/albums/ii555/maahin_beri/013_zps71q1ziwi.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: sanjayrai55 on June 23, 2015, 11:48:37 AM
Maahin - the part of the Horizontal stab aftward on the side of the elevator is prone to bending

Put a reinforcement on it
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: kamalsahai on June 23, 2015, 12:05:55 PM
Sanjay sir,

I have seen u always advice other hobby person  for correcting their rc models

it means u have deep knowledge of rc plane building

i am also interested in rc plane building

kindly tell from where u have got / learn this knowledge

from any institute or self learning

kp
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: sanjayrai55 on June 23, 2015, 12:31:19 PM
Kamal, I am a Mechanical Engineer by profession, and a hobbyist by passion. I am also old enough to have made loads of mistakes, some of which I have learnt from  :giggle:

As wise Dumbledore said, ''I make mistakes like any other person; in fact, being considerably more intelligent my mistakes are correspondingly greater''

Now, let's not hijack Maahin's thread. Observe, think, practice - that's the way
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 09:37:43 PM
Wise words by Sanjay sir  {:)}
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 09:50:01 PM
@Sanjay Sir
I didn't get what you are trying to say :headscratch:
Are you referring to the counterbalance?
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: GForce1980 on June 23, 2015, 10:24:07 PM
Nice build
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on June 23, 2015, 10:26:25 PM
Thanks :thumbsup:
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: prashant_rc on June 23, 2015, 11:22:32 PM
Great going maahin keep up the same pace {:)}
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: sanjayrai55 on June 24, 2015, 10:30:08 AM
Quote from: maahinberi on June 23, 2015, 09:50:01 PM
@Sanjay Sir
I didn't get what you are trying to say :headscratch:
Are you referring to the counterbalance?

Maahin, just what I said. The elevator is cut out from the Horizontal Stab, leaving 2 thin strips at the back. These need reinforcement or they will 'flutter'
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 23, 2015, 08:28:40 PM
Wing cut out

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150262_zpsauhiqnh8.jpg)


Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 23, 2015, 08:29:16 PM
(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150269_zpsvrgjixjf.jpg)

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150275_zpsya1k0x1u.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 23, 2015, 08:31:59 PM
Spar Glued
Servo Mount Cut out

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150279_zpsaua7mvz0.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150290_zpsbizcy4jc.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 23, 2015, 08:36:00 PM
Servo Mount Reinforced
Wing cut to shape
Wing Glued and ready

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150305_zpsro8hsggu.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150308_zpssh3vstoq.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150360_zpsc2k2coif.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: sanjayrai55 on July 24, 2015, 11:10:02 AM
Everyone's waiting for the video....

I know you had a bad videographer, still.....
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:05:57 PM
(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150364_zpswk1pql9o.jpg)

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150365_zpsyrdsvaea.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:06:46 PM
Wing cutout drawn on scrap piece and then traced to the fuselage


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150366_zpsq8m1vig1.jpg)

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150372_zpsh16t6jwh.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:07:13 PM
(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150373_zpszeq0fzja.jpg)



(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150374_zpstb7kmft5.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:08:13 PM
Formers and Firewall made.

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150378_zpssa1l4p8w.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150379_zps9eq4ja5h.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150380_zpsfbxek4k3.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:09:35 PM
Servo and horizontal stab cutouts made
Servo mount supports glued
Front former and firewall glued to one side


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150381_zps8poxadas.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150382_zpsfvw6bl2f.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:10:39 PM
Fuse folded and formers and firewall stuck to the other side.
Balsa support installed for the horizontal stab to rest on

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150383_zpso18bpfvl.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:11:30 PM
Landing gear block installed.
Wood to Wood -> Using Epoxy
Wood to Coro -> Cyano


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150386_zpsxingjs55.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:12:15 PM
Crutch cum battery tray

The battery tray rests on top of the landing gear block.


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150387_zpsdlfx1k5c.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:12:47 PM
Wing glued in using hot glue


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150393_zpsbaubv5tp.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:14:07 PM
Horizontal Stab glued using hot glue

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150394_zpssxjji1sk.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:16:00 PM
Vertical stab glued in

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150399_zpsql0ziqlf.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:16:26 PM
(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150402_zpss3wnqcod.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150404_zpsid2iumcd.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:17:30 PM
Landing gear attached.


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150409_zps4ofspqbg.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150412_zpshbsz9jyx.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:17:51 PM
Fuselage Top glued in place

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150405_zpsuq5rtt2a.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:19:20 PM
Servos and Electronics installed

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150414_zpsnte6x1yg.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150415_zpssrsirqlq.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150421_zpskex8kpra.jpg)


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150424_zpsmwgjq3pb.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:19:54 PM
Coins taped to the front to balance the plane

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150427_zpsbeqkijrg.jpg)
Title: Re:
Post by: docnayeem on July 24, 2015, 08:20:09 PM
Awsome build ... Absolutely clean ...
Eagerly waiting for the maiden
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:20:17 PM
Ready to Fly


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150429_zpsrn2dwumw.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:25:13 PM
Final specs:
Wingspan: 42 inches
Length: 41 inchees
Wing area: 399 sq inch
AUW: 1355g (including 65g noseweight)

Electronics used:
Motor: Turnigy SK3 3536 1050kv with 12x6 prop (Measured 1800g of thrust)
ESC: Turnigy Plush 40A
Battery: 2200mah 20C 3S Lipo
Servos:
Ailerons - Emax 11g Metal gear servos
Elevator and rudder - Emax 19g Metal gear servos


Plane is VERY Heavy and has a very high wing loading.
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:26:12 PM
At the field:


(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150433_zpsef2ttn3x.jpg)

(http://i1259.photobucket.com/albums/ii555/maahin_beri/P1150434_zpsvh4m6esz.jpg)
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: maahinberi on July 24, 2015, 08:28:00 PM
Flight videos:
NOTE: The video of the third flight is a complete video of the entire flight as required for the sweepstakes.
The first and second video are incomplete video.


http://www.youtube.com/watch?v=wZ8-pVlC8tw


http://www.youtube.com/watch?v=Wg45NQvSgco


http://www.youtube.com/watch?v=e39d010X5q0
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: sanjayrai55 on July 24, 2015, 08:34:06 PM
Great  :thumbsup: :thumbsup:
Title: Re:
Post by: docnayeem on July 24, 2015, 08:51:28 PM
Great.    Was this done from a plan .. Or you adapter it in coro .... Would definitely like to construct one ... Hats off
Title: Re: Edge 540T Build in Corro: For RCI 6th Sweepstakes
Post by: rastsaurabh on July 24, 2015, 11:06:33 PM
Getting the perfection in your build....
Nice and new plane in coro.
Title: Re:
Post by: maahinberi on July 24, 2015, 11:44:40 PM
I took the dimensions of the Edge 540T from the FAI website, then scaled it down. Also made a few changes to adapt it to coro
Title: Re:
Post by: maahinberi on July 24, 2015, 11:51:40 PM
The plane is very heavy and needs at least 70% throttle to fly level. It does the harrier pretty well and hovers at about 75% throttle so the thrust is enough, but the wing loading is very high.
Title: Re:
Post by: maahinberi on July 24, 2015, 11:52:47 PM
I am planning to use a prop of lesser diameter and a bit greater pitch, which would allow the plane to fly faster.