Ken Willard's Headmaster, in Corro & Foam

Started by sanjayrai55, September 12, 2015, 11:45:37 AM

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sanjayrai55

I made a foamie with Corro.


Now I have everyone's attention  ;D ;D, here's the build log


Plans are on outerzone.co.uk, supplement here: http://www.outerzone.co.uk/planfile_supplement/1917/article_1917.pdf


Ken Willard was a legendary designer, and I've wanted to build one of his models since a long time.

Designed to run on anything from a 0.10 to a 0.35, for some reason this model reminds me of our very own dear Mr. Iyer  :giggle:


sanjayrai55

I have built a few Depron models from FT designs, successfully but the only foamie I tried (last year) from Stationery Thermocol was a flop - The wings folded up shortly after take-off

I had bought a transformer about a year ago, and it was gathering dust, so I built a Hot Wire Cutter, then since I had it, I decided to use it and build something








sanjayrai55

Many thanks to Saurabh Rastogi, who gave me some tips, the Nichrome wire and the all-too-valuable spring! He also gave me some HD Foam for the wing (for the fuse, my neighbour bought a new fridge, so I stole some of the packing   >:D ) and he generally egged me on to build something

The build is fairly straightforward, I used Fevicol's Fabric Glue, and in a few places 5 minute Epoxy.

I modified the plans to suit the material, and added bits of ply in strategic places




sanjayrai55


sanjayrai55


sanjayrai55

The second wing half came out near perfect; I was thinking of throwing away the first, and making a new one, but the had a what-the-hell moment and decided to use it anyway

sanjayrai55

Used a 6 mm X 12 mm balsa spar, with 18" of centre section braced by 3 mm ply at the dihedral angle






sanjayrai55

I don't like this material for control surfaces. So, I put a TE of 10 X 6 balsa, and balsa ailerons covered with monokote

Then I decided it would be far simpler, and no weight issue if I made the tail feathers from Corro, so I did  >:D ;D ;D

sanjayrai55


sanjayrai55

The fuselage walls are 1" thick! So there is hardly any room inside. Squeezed in a 19 gram metal servo for rudder & Nose Wheel, and a 10 gram MG Servo at the back for the elevator. Used 8.5 gram E-Max servos for ailerons



Landing Gear Plate


sanjayrai55


sanjayrai55


sanjayrai55


sanjayrai55


docnayeem

Rai sahab ..Beautiful as always .... Awaiting maiden

sanjayrai55

Thanks Doc. It flew very well, with no trimming needed  ;D

I first put a 9*4.5 prop, but realised it wasn't enough (The AUW is 1050 grams - I'm using a 3000 mah LiPo)

So on the second sortie I changed to a 9*6 and it was fine. With the 9*4.5 I ws flying at full throttle throughout!

Did 5 sorties, and took a small video too

sanjayrai55


sundaram

That was one Super Hot Landing Sir. Impressive.  {:)} {:)} {:)}

I was waiting for this for some time now since we had that chat.

ashok baijal

#18
Nice as usual. Materials don't matter but the skill in how to use them is what matters.

maahinberi

Great plane sir, I see you couldn't stay away from coro  :giggle:
Maahin Beri - Introduction and Hangar
Seagull Arising Star, Seagull Low Wing 40, AviSport (SPAD), Phoenix Scanner, VortexRC Speedster, Martian 220 Racing Quadcopter.

maahinberi

Quote from: sanjayrai55 on September 12, 2015, 12:08:30 PM
I don't like this material for control surfaces.
I thought you didn't like this material at all!
Maahin Beri - Introduction and Hangar
Seagull Arising Star, Seagull Low Wing 40, AviSport (SPAD), Phoenix Scanner, VortexRC Speedster, Martian 220 Racing Quadcopter.

topalle

hi guys,
logged in to the forum after a long time ( new college)
And to my astonishment I saw sanjay sir building a foamie....

Came out very well sir...
Amateur photographer ... DIY enthusiast ... Scratch Builder... Student-Innovator

sanjayrai55

Thanks Colonel, Ashok-ji, Maahin and Topalle

rcrcnitesh

Maker | Aeromodeller | Teenager

rastsaurabh

ahhmmmmm....... no words for this build.

Sir what to say ...... First a corrobalasttic ( coro&balsa) plane now foamcoroastic (foam & Coro) plane.

wondering what's next?