Ken Willard's Headmaster, in Corro & Foam

Started by sanjayrai55, September 12, 2015, 11:45:37 AM

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sanjayrai55

I made a foamie with Corro.


Now I have everyone's attention  ;D ;D, here's the build log


Plans are on outerzone.co.uk, supplement here: http://www.outerzone.co.uk/planfile_supplement/1917/article_1917.pdf


Ken Willard was a legendary designer, and I've wanted to build one of his models since a long time.

Designed to run on anything from a 0.10 to a 0.35, for some reason this model reminds me of our very own dear Mr. Iyer  :giggle:


sanjayrai55

I have built a few Depron models from FT designs, successfully but the only foamie I tried (last year) from Stationery Thermocol was a flop - The wings folded up shortly after take-off

I had bought a transformer about a year ago, and it was gathering dust, so I built a Hot Wire Cutter, then since I had it, I decided to use it and build something








sanjayrai55

Many thanks to Saurabh Rastogi, who gave me some tips, the Nichrome wire and the all-too-valuable spring! He also gave me some HD Foam for the wing (for the fuse, my neighbour bought a new fridge, so I stole some of the packing   >:D ) and he generally egged me on to build something

The build is fairly straightforward, I used Fevicol's Fabric Glue, and in a few places 5 minute Epoxy.

I modified the plans to suit the material, and added bits of ply in strategic places




sanjayrai55


sanjayrai55


sanjayrai55

The second wing half came out near perfect; I was thinking of throwing away the first, and making a new one, but the had a what-the-hell moment and decided to use it anyway

sanjayrai55

Used a 6 mm X 12 mm balsa spar, with 18" of centre section braced by 3 mm ply at the dihedral angle






sanjayrai55

I don't like this material for control surfaces. So, I put a TE of 10 X 6 balsa, and balsa ailerons covered with monokote

Then I decided it would be far simpler, and no weight issue if I made the tail feathers from Corro, so I did  >:D ;D ;D

sanjayrai55


sanjayrai55

The fuselage walls are 1" thick! So there is hardly any room inside. Squeezed in a 19 gram metal servo for rudder & Nose Wheel, and a 10 gram MG Servo at the back for the elevator. Used 8.5 gram E-Max servos for ailerons



Landing Gear Plate


sanjayrai55


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docnayeem

Rai sahab ..Beautiful as always .... Awaiting maiden

sanjayrai55

Thanks Doc. It flew very well, with no trimming needed  ;D

I first put a 9*4.5 prop, but realised it wasn't enough (The AUW is 1050 grams - I'm using a 3000 mah LiPo)

So on the second sortie I changed to a 9*6 and it was fine. With the 9*4.5 I ws flying at full throttle throughout!

Did 5 sorties, and took a small video too

sanjayrai55


sundaram

That was one Super Hot Landing Sir. Impressive.  {:)} {:)} {:)}

I was waiting for this for some time now since we had that chat.

ashok baijal

#18
Nice as usual. Materials don't matter but the skill in how to use them is what matters.

maahinberi

Great plane sir, I see you couldn't stay away from coro  :giggle:
Maahin Beri - Introduction and Hangar
Seagull Arising Star, Seagull Low Wing 40, AviSport (SPAD), Phoenix Scanner, VortexRC Speedster, Martian 220 Racing Quadcopter.

maahinberi

Quote from: sanjayrai55 on September 12, 2015, 12:08:30 PM
I don't like this material for control surfaces.
I thought you didn't like this material at all!
Maahin Beri - Introduction and Hangar
Seagull Arising Star, Seagull Low Wing 40, AviSport (SPAD), Phoenix Scanner, VortexRC Speedster, Martian 220 Racing Quadcopter.

topalle

hi guys,
logged in to the forum after a long time ( new college)
And to my astonishment I saw sanjay sir building a foamie....

Came out very well sir...
Amateur photographer ... DIY enthusiast ... Scratch Builder... Student-Innovator

sanjayrai55

Thanks Colonel, Ashok-ji, Maahin and Topalle

rcrcnitesh

Maker | Aeromodeller | Teenager

rastsaurabh

ahhmmmmm....... no words for this build.

Sir what to say ...... First a corrobalasttic ( coro&balsa) plane now foamcoroastic (foam & Coro) plane.

wondering what's next?