brushless motor from hdd

Started by mubarakmohd123, April 24, 2012, 07:37:03 PM

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mubarakmohd123

3 STAGE JOHNSON RING COUNTER PRODUCING STEPPER WAVE FORM
The cure for boredom is curiosity. There is no cure for curiosity.

mubarakmohd123

The cure for boredom is curiosity. There is no cure for curiosity.

roopeshkrishna

Phoenix.........

mubarakmohd123

The cure for boredom is curiosity. There is no cure for curiosity.

roopeshkrishna

Phoenix.........

mubarakmohd123

direct testing of cd rom motor - no esc - no digital circuits......

The cure for boredom is curiosity. There is no cure for curiosity.

roopeshkrishna

Mubarak.. how much load it can carry.. and whats about the RPM..? please.. {:)}
Phoenix.........

mubarakmohd123

translating the above youtube video description :

" Incredible speed, some 12000 RPM or more!, All with only 12 volts direct without ESC, or digital circuits. "

Sorry roopesh ji, i am not an expert in this area......
The cure for boredom is curiosity. There is no cure for curiosity.

roopeshkrishna

Phoenix.........

alokhovercraft

I am motivated to go deeper into its working after watching this video... ;D
12 Volt Madness....!!!

roopeshkrishna

Alok.. its too happy to see many creative ideas here.. :hatsoff:
Phoenix.........

Ashta

brushless to brushed....
innovative....
You can't be first because you do not know!

mubarakmohd123

#37
Respected members, i am very great full to your valuable help.  :bow: :salute: I modified my circuit as shown in the  above video. I also reworked my motor with some very thin copper wire from a transformer. this should provide me with very lesser kv rating. I replaced the 3 - tip31c transistors with one tip3055 and two 2n3055 which was lying around. This time i got lucky and the motor produces some sort of a sound(No movement at all). As i turned my variable resistor the frequency of the sound reduced and each step is heard clearly.
This is evident in the below video :

http://www.youtube.com/watch?v=zLErTg6KIjY&feature=youtu.be
The cure for boredom is curiosity. There is no cure for curiosity.

roopeshkrishna

Phoenix.........

mubarakmohd123

 Good evening, distinguished members of the forum.

I have been carrying on with this experiment. The results was same with a reworked motor(50 turns of 30swg copper wire). I suppose the problem lies with the transistors. I could not find tip31c. Please suggest me with ideal combination of  transistors for max power.        
The cure for boredom is curiosity. There is no cure for curiosity.

KALYANPRODHAN

Reduce the turn with thick wire.

More turn = less current and more back emf while starts rotating so low torque.
Try 8-10 turn of 22-26 SWG wire per pole / phase.

Waiting for your test result.
We have to unite and to prove ourself to make indigenous products as well as marketing / Canvasing them. I'm sure we must achieve success if we try unitedly.

mubarakmohd123

Same result with 9 turns of 24 swg copper wire.
The cure for boredom is curiosity. There is no cure for curiosity.

sushil_anand

Quote from: KALYANPRODHAN on June 04, 2012, 10:52:09 PM
Reduce the turn with thick wire.

More turn = less current and more back emf while starts rotating so low torque.
Try 8-10 turn of 22-26 SWG wire per pole / phase.

Waiting for your test result.

Kalyan

He says the motor does not turn at all. So less turns/more torque are really academic, don't you think?
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RotorZone

Flyback diodes are missing in the schematic in first post. With a inductive load like a motor, that means instant death of the transistor. Do check if your transistors are still in working condition and add the diodes.

It should move like a stepper motor at low frequencies. However there is no back emf at low speeds so, the current is only limited by the power supply and resistance of the motor winding. Add a resistor between motor and Vm to limit the current to what your power supply can supply. Also watch out for transistors overheating since you don't have any heatsink.